Kapton Heaters

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Kapton Heaters Phoenix Thermal Supply

Kapton Heater for use in an antenna application

Kapton Heaters are ultra-thin, ultra-flexible, semitransparent, lightweight heaters. They derive their name from Kapton, the polyimide film developed by Du Pont that is utilized to encapsulate the heating circuit of these heaters. Kapton heaters can operate within temperatures as low as -320°F and as high as 400°F, and have superior dielectric properties. Kapton heaters exhibit excellent tensile strength, durability, and dimensional stability. These heaters produce uniform heat with rapid heat-up and cool-down characteristics. Kapton heaters can endure radiation, resist many chemicals, and because they are very low in outgassing, they are ideal for vacuum applications. The heating elements of these heaters are produced by chemically etching a resistive circuit in nickel alloy foils. This circuit is encapsulated between two layers of Kapton films utilizing either a Teflon® FEP adhesive or acrylic adhesive. These two adhesives define the thermal characteristics and the cost of these heaters.

Polymide flexible heaters can accommodate holes and cut-outs; they can be built with different electrical terminations, heat sensors and can be bonded to application surfaces with different bonding methods.

PTSHEAT designs and supplies: heater resistors, elements, FPC,PCB,PCBA. Flex Copper Clad Lamination for Digital Products, Computer with LCD Screen, Mobile Phone, Aviation and Aerospace. Flex Plus flex PCBs and PCBAs are widely used in the field of Medical and Health, Automotive Electronics, EV Electronics Communication Equipment, Mobile Phone Precision Modules, Hearing Aids and other scientific and technological fields.

We stock 1000’s of Kapton Heaters for Certification Testing:

Phoenix Thermal (PTSHEAT) supplies literally thousands of Kapton / Polymide heaters for Battery Testing and other industries. We support A2LA rules. This empowers laboratories, individuals & organizations to participate in the development of accreditation. Talk with one of our sales engineers to Explore our laboratory accreditation services. Ask about our ISO/IEC 17025 calibration guidelines. We stock 1000’s of Initiation heaters for UL 2596 BETR testing of 18650 cells.

Kapton® Heaters: Lightweight, High-Performance Flexible Heating Solutions

Discover Kapton® heaters from Phoenix Thermal Supply, engineered for precision heating in demanding applications. These ultra-thin, lightweight, and flexible polyimide heaters are ideal for industries requiring reliable performance in extreme conditions, including temperatures up to 500°F. Whether you need compact heating for electronics, aerospace, medical devices, or industrial processes, our Kapton® heaters deliver exceptional thermal efficiency and durability. Choose from stock options or custom designs delivered in 9 working days or less.

Why Choose Kapton® Heaters?

Kapton® polyimide heaters are renowned for their versatility and high performance in challenging environments. Key advantages include:

Ultra-Thin and Lightweight: Perfect for space-constrained applications, with minimal weight and thickness.
High Temperature Capability: Operate reliably up to 500°F with excellent thermal stability.
Superior Dielectric Strength: Safe for high-voltage applications, offering non-toxic and flame-retardant properties.
Flexible and Conformable: Easily adheres to flat, curved, or irregular surfaces, even in high-vibration environments.
Customizable Design: Tailored heat profiles and watt densities for precise temperature control.
Chemical Resistance: Withstands exposure to oils, solvents, and harsh chemicals, ideal for rugged conditions.

Kapton® Heater Features

Our Kapton® heaters are designed for efficiency and adaptability:

Construction: Etched foil elements encapsulated in thin Kapton® polyimide film for rapid heat transfer and uniform temperature distribution.
Custom Configurations: Available with custom shapes, sizes, cutouts, and holes to accommodate sensors, connectors, or mounting hardware.
Adhesive Backing Options: Pressure-sensitive adhesive (PSA) for easy installation on various surfaces.
Low Outgassing: Ideal for vacuum applications, such as aerospace and semiconductor manufacturing.
Precision Engineering: Computer-designed heating elements ensure optimal heat distribution and energy efficiency.

Applications of Kapton® Heaters

Kapton® heaters are trusted across industries for their reliability and versatility:

Aerospace: De-icing, battery warming, and thermal management in satellites and aircraft components.
Medical Devices: Precise heating for diagnostic equipment, incubators, and fluid warmers, including blood analyzers and test tube heaters
Electronics: Thermal control for circuit boards, LCD displays, and battery systems.
Industrial Processes: Freeze protection, condensation prevention, and temperature regulation in instrumentation.
Semiconductor Manufacturing: Uniform heating for wafer processing and cleanroom environments.
Freeze protection and condensation prevention for many types of instrumentation and equipment
Exhaust gas pre-heating for DPF regeneration
Curing of plastic laminates
Photo processing equipment
Computer peripherals such as laser printers
Automotive Electronics
Battery Testing
Laboratory and Field medical testing
EV Electronics Communication Equipment
Mobile Phones
Hearing Aids
Endless applications requiring fast heat-up, higher watt densities, and flexible

How to Order Kapton® Heaters

Phoenix Thermal Supply makes it easy to find the perfect Kapton® heater for your needs:

Review Specifications: Download our Kapton® Heater PDF Guide to explore available options and configurations.
Consult Our Engineers: Contact our team for expert guidance in selecting or designing the ideal heater for your application.
Stock or Custom Solutions: Choose from our extensive inventory or request a custom Kapton® heater, shipped in 9 working days or less.

Why Phoenix Thermal Supply?

Fast Delivery: Stock or custom Kapton® heaters delivered quickly to meet your project timelines.
Expert Support: Our engineers provide personalized assistance to ensure optimal heater performance.
Industry-Leading Quality: High-performance Kapton® heaters built for durability and precision.

Get Started Today

Ready to enhance your application with a Kapton® heater? Contact Phoenix Thermal Supply to discuss your requirements or request a quote. Download our PDF guide for detailed specifications or call us at [insert contact number] to speak with an engineer.

Meta Description: Explore Kapton® heaters from Phoenix Thermal Supply for lightweight, flexible, and high-performance heating solutions. Custom or stock options for aerospace, medical, and industrial applications. Order now for fast delivery!

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